Iran’s Underground Nuclear Plants and the Battle Against Bunker Busters

Iran’s Underground Nuclear Plants and the Battle Against Bunker Busters

October 14, 2024

Iran's use of robust concrete is repelling possible military attacks, making their underground nuclear sites nearly impenetrable.

Iran’s development of advanced concrete technologies, particularly ultra-high-performance concrete (UHPC), is reshaping modern warfare. These innovations have impact not only for military engineering but also for global military strategies, as nations struggle to adapt their offensive weapons to break through fortified bunkers. Iran’s expertise in earthquake-resistant construction has pushed them into the forefront of bunker technology.

Iran’s geographical location in a seismically active region has lead to significant investment in robust construction methods. UHPC was initially developed to improve the resilience of civilian structures during earthquakes. However, this material has become central to military applications as well. UHPC is composed of fine quartz sand, steel fibres, and other additives that make it exceptionally strong and durable. This allows for greater resistance to explosive forces, and its adoption in Iranian military bunkers is a key factor in protecting their strategic installations (Hadi Bahmani, 2022).

the difference of the packing system between UHPC and conventional concrete.
The difference of the packing system between UHPC and conventional concrete.

During the 1980s, Iran began incorporating UHPC into its military defences as part of a broader strategy to protect key sites from aerial bombardment and missile strikes. Today, Iran’s bunkers are considered some of the most fortified in the world, capable of withstanding modern bunker busters like the American GBU-57. UHPC’s unique properties include a compressive strength of over 40,000 psi, far surpassing traditional concrete, which tops out at around 10,000 psi (ASTM, 2008).

GBU-57
A B-52 releases a test version of the Massive Ordnance Penetrator (MOP) during a test of the weapon over White Sands Missile Range, N.M. in 2009.

The limitations of modern bunker busters

Modern bunker-busting bombs rely on kinetic energy to penetrate deep into reinforced structures. Weapons like the American GBU-28, designed during the Gulf War, can penetrate up to 6 metres of standard concrete. However, tests have shown that UHPC reduces this penetration depth significantly. (Tehran University, 2007).

GBU-28
A US Air Force (USAF) F-15E releases a GBU-28 'Bunker Buster' 5,000-pound Laser-Guided Bomb over the Utah Test and Training Range during a weapons evaluation test hosted in Eglin AFB, Florida (FL).

Iran’s influence on global military strategies

The advances in Iranian bunker technology have not gone unnoticed by other nations. Both the United States and Israel have conducted extensive research to develop more powerful bunker-busting weapons. The GBU-57, or Massive Ordnance Penetrator (MOP), is one such example, designed to counter the growing strength of UHPC-protected bunkers. While it can penetrate over 60 metres of regular concrete, its effectiveness against UHPC is much more limited, sometimes only achieving penetration of 2 metres or less (National Interest, 2019) (Times of Israel, 2023).

Iran’s advancements in UHPC are pushing the boundaries of military defence and highlighting the limitations of current bunker-busting technologies. As countries like the United States work to develop new weapons, Iran continues to strengthen its position by enhancing its bunker construction techniques.

What's next?

The arms race between bunker-defence technology and bunker-busting weapons is likely to continue. While current weapons like the GBU-57 represent the pinnacle of destructive power, emerging materials such as functionally graded cementitious composites (FGCC) could render even the most powerful bombs ineffective. FGCC, which uses layered UHPC for increased resistance to impact is currently under research and development in Iran and other countries (Islamic Azad University, 2023).

Iran’s expertise in UHPC and related concrete technologies has placed it at the forefront of military bunker defences. As nations strive to create more advanced bunker-busting weapons, the future of warfare may increasingly focus on developing materials that can withstand these powerful munitions.

Fordow conversion figure
A 2018 Google Earth image with a schematic of the underground tunnel complex overlain. The schematic was part of the Iranian Nuclear Archive, as revealed by Israeli Prime Minister Benjamin Netanyahu on April 30, 2018. (from research paper - Conversion of Fordow: Another Unfulfilled Hope of the Iran Nuclear Deal 2019)

Fordow conversion figure
Overview of the Fordow facility, which includes the underground tunnel complex and the support complex. (from research paper - Conversion of Fordow: Another Unfulfilled Hope of the Iran Nuclear Deal 2019)